Repair & Care

Fixing zippers, buttons and hooks at home

Most broken zippers have a worn slider, not a broken zipper, and a slider costs a few dollars where a full replacement means paying for a tailor's labor. Diagnose the fault before you decide what to replace.

A metal zipper slider, buttons and a spool of thread arranged on a workbench beside small pliers
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Diagnose before you replace. A zipper that closes and then splits open behind the slider has a worn slider, which is a cheap part, while a zipper with missing teeth needs the whole tape replaced, which is an hour of a tailor's time. The two faults look similar from the outside and cost very differently.

Know what you are looking at

Three zipper types cover almost every garment: nylon coil, molded plastic and metal. Coil is the most forgiving and the easiest to shorten, molded plastic is common on outerwear, and metal is found on denim and heavier jackets. The number stamped on the slider or the pull is the gauge, and #3, #5 and #10 are the ones you will meet most often, with bigger numbers meaning a heavier zipper. The zipper is older than most people guess: Whitcomb L. Judson of Chicago patented the original design it evolved from in 1892.

Sliders and tapes are not interchangeable between gauges or types, so a replacement part has to match both. Take the old slider with you, or measure across the closed teeth, because a #5 coil slider will not grip a metal #5 tape and a molded slider will not run on a coil.

The fault, the fix and what a tailor charges (estimates)

SymptomWhat is actually wrongDo it yourself forTailor cost
Closes, then splits behind the sliderA worn slider that no longer meets the teethA $4 slider, or a squeeze with pliers$20 to $35
Sticks halfway upA bent tooth, grit, or a missing pull tabNothing, using graphite or wax$20 to $30
Teeth missing over more than 2 inchesThe tape is damaged and must be replacedA $6 zipper plus the pick-out$40 to $75 on a jacket
Button pulled off the placketThe thread shank broke under strainTwo minutes and doubled thread$8 to $15
Waistband elastic gone slackPerished elastic inside the casingHard: the casing must be unpicked$20 to $35

The pliers trick is worth knowing and easy to overdo. A worn slider can be closed very slightly by squeezing the body with parallel-jaw pliers, which restores enough grip for a few months. Squeeze the sides rather than the top, apply pressure gradually, and test on the tape after every adjustment, because a slider squeezed too far will not move at all.

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A slider squeezed too far will not run and cannot be reopened. Press gradually and test on the tape after every adjustment.Thriftfile Studio

Lubricate the right way

Use graphite from a pencil or paraffin wax from a candle, rubbed along the closed teeth and worked in by running the slider up and down. Both are dry, so they do not attract grit or mark fabric. Oils and petroleum jelly are the wrong answer on a garment that will be washed, because they leave a grease line that spreads with every cycle.

Buttons, hooks and snap fasteners

Sew a button on with a thread shank. Lay a matchstick or a thick needle across the button, stitch over it, then remove it and wind the remaining thread around the shank before finishing. The button then sits above the fabric rather than crushing the buttonhole, and it survives the strain that pulled the last one off. On a coat, add a small backing button on the reverse of the placket.

Denim tack buttons and snap fasteners are different jobs, because they are pressed rather than sewn. A tack button needs a hammer and an anvil, or a press if you have one. Snap fasteners need pliers made for the size, and 15 mm, about 5/8 inch, is the common size on shirts and childrenswear, so buy the pliers and the fasteners together rather than guessing. Hooks and eyes on a waistband should be replaced with the same gauge, and the eye should be sewn over its bars at both ends.

Elastic is the one fault worth paying for. Replacing a waistband means unpicking the casing, threading new elastic and closing it invisibly, which is fiddly rather than difficult and is quick for a tailor with a machine. It's usually cheaper than replacing a garment that fits well everywhere else.

Five things for a repair tin

This is the whole kit for everything except elastic, and it costs less than one zipper replacement at a tailor. Prices are shown only where we confirmed them on the brand or retailer page in Oct 2026.

Replacement zipper, #5 coil, about 24 inBuy two

YKK

Replacement zipper, #5 coil, about 24 in

A spare zipper in a common gauge means a jacket stays wearable instead of waiting weeks for an order. Buy a closed-end and a separating version.

Match the gauge, not just the length

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Zipper repair kit, sliders and pliers

Zipper Rescue

Zipper repair kit, sliders and pliers

The cheapest possible fix for a worn slider, and the kit covers the gauges found on jeans, jackets and dresses. It solves the common fault without touching the stitch line.

Sliders in four gauges

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Polyester thread set, 10 spools

Gütermann

Polyester thread set, 10 spools

Polyester for woven cloth and buttons, because it holds under strain where cotton thread abrades. Keep wool thread for knits, where polyester would saw through the loops.

Strong, low stretch

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Snap fastener pliers and 15 mm (about 5/8 in) studs

Prym

Snap fastener pliers and 15 mm (about 5/8 in) studs

Presses both halves of a snap fastener cleanly, without the hammer marks a hand set leaves. Worth owning if you repair childrenswear or work shirts, which is where fasteners fail.

Presses studs in seconds

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Button assortment tin, 100 pieces

John Lewis

Button assortment tin, 100 pieces

A matching button is the only thing standing between a shirt and a bag of rags, and a tin costs less than one replacement shirt. Spare buttons sewn inside a lining are worth harvesting.

Shirt, trouser and coat sizes

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A worn slider, a spare button and a hook and eye are all five-minute jobs. The full zipper replacement is the one that belongs with a tailor.Thriftfile Studio

What a repair costs against replacing

Buttons are always worth fixing: cheap at a tailor, or free at home. Sliders are almost always worth fixing, since the part is cheap. Zippers are worth fixing on outerwear and tailoring that fits, and rarely on anything cheap to replace.

The exception is a garment you would struggle to replace at any price, which is where secondhand shopping and repair meet. A well-cut jacket in your measurements with a dead zipper is still a well-cut jacket in your measurements, and the cost of the fix is the price of not having to find another one.

Frequently asked

Can I replace a zipper without a sewing machine?
Yes on an unlined garment with a visible seam, using a backstitch that mimics the machine line. On lined outerwear, invisibly re-setting a zipper by hand takes hours and rarely looks right, which is the case for paying a tailor.
Why does my zipper split open at the bottom?
Usually a worn slider rather than a damaged tape, because the slider is what presses the teeth together. Test it by holding the zipper closed and pulling sideways: if the teeth separate behind the slider on the way up, the slider is the fault.
What thread should I use for buttons?
Polyester, doubled, and waxed if the button takes any strain. Cotton thread looks better on vintage garments and breaks sooner on a coat placket, so match the thread to the load rather than to the period of the garment.
Is it worth buying a sewing machine for repairs?
Not for the repairs in this column. Buttons, sliders, hooks and seams are hand work. A machine earns its place for alterations, curtains and long hems, and even then a tailor is often the cheaper route for one or two jobs a year.